Air-Cooled Heat Exchangers: API 661 Design & Diagnosis https://WebToolTip.com Published 8/2026
MP4 | Video: h264, 1920x1080 | Audio: AAC, 44.1 KHz, 2 Ch
Language: English | Duration: 3h 43m | Size: 2.2 GB
Fin fan design, bundle and header selection, fans and drives, winterisation, fouling and the reactor effluent problem
What you'll learn
Size and rate an air-cooled heat exchanger to a first-pass level and identify which assumptions the answer depends on
Select the design air temperature deliberately, and quantify what summer and winter operation will actually do to duty
Choose between forced and induced draft, and between header types, on the real engineering trade-offs
Diagnose lost duty — separating air-side fouling, tube-side fouling, recirculation, fan problems and plugged tubes
Understand why the air-side film dominates, and select fin type, pitch, face velocity and row count accordingly
Specify fans, drives and air flow control including variable pitch, variable speed and louvres
Design winterisation and freeze protection for cold climate and freezing service
Apply the requirements of API 661 and identify the datasheet fields that carry the most risk
Assess the reactor effluent air cooler problem — ammonium bisulfide corrosion, velocity limits and symmetrical inlet piping
Judge tube plugging limits, retubing and bundle replacement, and the access and rigging each requires
Requirements
No prior heat exchanger design experience is required — the principles are built up from the start
Any engineering or technical background is enough to follow the course
Comfortable with basic algebra — every relationship is explained before it is used
Helpful but not essential: some familiarity with reading a process flow diagram or equipment datasheet
No software or purchases needed — this is an applied design and reliability course